System in working condition incl. technical documentation
A maximum of 10 workpieces are stored in a stack magazine. The lowest workpiece
is pushed from the stack on to the conveyor belt by a pneumatic cylinder. A sensor
is checking the equipment status of the magazine. The workpieces are transported
under four checkpoints by a conveyor belt of 680 mm, where they are tested on their
material characteristics.
For the testing of material quality, each an optical,
capacitive and inductive sensor are applied, the outline of the workpiece is checked
by a pneumatic cylinder. A sensor at the conveyor’s end provides starting
and stopping of the belt. By finishing of the testing sequence the result is placed
at the controller’s disposal for further processing of the workpiece.
Technical Data
Aluminium
profile plate: 550 x 800 mm
Operating voltage: 24
VDC
Dimensions of belt: 680 x 50 mm
Sensors:
•
1 inductive sensor
• 1 capacitive sensor
• 1 optical sensor
•
3 cylinder end switches
• 1 micro end switch
• 1 light scanner
M3 with fiber optic amplifier
Actuators:
• 1 DC-motor
24 V
• Reversing contactor circuit
• 2 5/2-way valve
•
2 double-acting pneumatic cylinders
Operator Panel: with illuminated
push-buttons and emergency switch
Service Unit: 3/2-way hand
valve
Connector Modules: with 2 x 8 bit connector plug
PLC-Requirements:
•
17 digital PLC-inputs
• 8 digital PLC-outputs
Configuration
• Conveyor
Unit
• Magazine Unit
• Testing Unit
• Operator
Panel
• Service Unit
• Profile Plate 800 x 550 x 30
Applied Automation Technologies
• Distribution of workpieces
• Motor controlling
•
Conveying Technology
• Sensorics
• Identification of different
workpieces
• Sorting according to material characteristics
•
Optical fiber technology
Training Objectives
•
Work planning and technical communication
• Checking, marking and scribing
•
Manual and mechanical machining, cutting and forming
• Assembly work,
connecting
• Construction of pneumatic controls
• PLC-programming
•
Commissioning of mechanic, electric and pneumatic systems
• Trouble shooting
•
Automatizing of working sequence
Remark: To operate the system
you need a PLC, which is not included. Please ask for our extensive offer for Programmable
Logic Controllers.
Combinations: of the “Conveyor
Station” are possible with the “Processing Station” and the “ASRS-Station”
as well with robots
Recommended Accessories (not included)
• Trolley
•
PLC Training rack
• Data cables
• Compressor
